Dyeing

In order to understand the art and history of dyeing, we must first understand the process.. of dyeing itself. According to Webster’s dictionary, dyeing is “the process of coloring fibers, yarns or fabrics by using a liquid containing coloring matter for imparting a particular hue to a substance.” There are three basic methods of “imparting a particular hue” to a substance. The first is by staining an item, a temporary means of coloration where the color is rubbed or soaked into an item without the benefit of some sort of chemical fixative to preserve the color. The next is the use of pigmentation, wherein the color is fixed to the surface of an object by another adhesive medium. A true dye is when the color of a substance is deposited on another substance in an insoluble form from a solution containing the colorant.

The Fabric Processing has a capacity of dyeing 40 tons per day. It is equipped with, Scholl, Gaston, and krantz dyeing machines. It is capable of dyeing both 100% cotton and blended fabric. The machine size selection gives flexibility in dyeing a lot of sizes ranging from 100 kgs to 1,800 kgs.

Our in-house and very well-equipped Dyeing department with a production capacity of around 40,000 Kgs of dyeing/day allows us to fully meet our dyeing requirements. We have dyeing machines for dyeing cotton fabric and a fully computerized high-temperature jet-dyeing machine to dye all kinds of synthetic fabrics including polyester. A well-equipped laboratory ensures all dyed fabric is properly checked, as per buyer’s requirements, for factors such as shrinkage, color fastness, etc.

Computerized control systems manage all the dyeing lines ensuring color consistency and quality. The massive continuous dying lines and more versatile jiggers and pad steam units allow K & Emms to dye fabrics in the widest imaginable colors and the most impressive range of dye stuffs. Products dyed at kay & Emms ensure continuity, fastness, and uniformity.

Machinery Details and Capacity

Our knitting unit is producing fabrics of excellent quality with minimum defects. Additionally, an online fabric inspection system is in function to meet the international quality parameters as required by most of our customers. “4–points quality system “introduced by J.C PENNY (USA) is also being followed at our knitting facility.

TYPE QTY CAPACITY MODEL COUNTRY
HIGH TEMP 1 2000 KGS CANLAR TURKEY
HIGH TEMP 1 2000 KGS CANLAR TURKEY
HIGH TEMP 1 800 KGS MCS ITALY
HIGH TEMP 1 350 KGS SCLAVOS GREECE
HIGH TEMP 1 450 KGS MCS ITALY
HIGH TEMP 1 650 KGS SCLAVOS GREECE
HIGH TEMP 1 1000 KGS FONG HONG KONG
HIGH TEMP 1 2000 KGS DMS TURKEY
HIGH TEMP 1 1500 KGS DMS TURKEY
ATMOSPHERIC 1 650 KGS ASIA KINGDOM CHINA
ATMOSPHERIC 1 650 KGS ASIA KINGDOM CHINA
HIGH TEMP 1 600 KGS JET# ASIA KINGDOM
HIGH TEMP 1 1500 KGS FONG HONG KONG
HIGH TEMP 1 1800 KGS MCS ITALY
HIGH TEMP 1 1800 KGS MCS ITALY
HIGH TEMP 1 300 KGS MCS ITALY
HIGH TEMP 1 200 KGS MCS ITALY

Dyeing Lab

In order to maintain the quality of processed fabric, K&M has testing laboratory with latest equipment to check the fabric. It ensures that the fabric quality is maintained and is according to the required parameters of our customers.

We can pride having Multi Fastnertesting machine on which 19 tests can be done ( We are the only one in Pakistan)

Dyeing Lab Machines

EQUIPMENT NAME ORIGIN MODEL NUMBER SERIAL NUMBER MANUFACTURER
SPECTROPHOTOMETER USA 650 10028 DATA COLOR TECH CO, LTD
AUTO LAB DISPENSOR TAIWAN AUTOLAB TF-80 - LOGIC ART AUTOMATION CO LTD
DYES SOLUTION MAKER TAIWAN AUTOLAB SPS 620-0510235 LOGIC ART AUTOMATION CO LTD
MIXER STATION TAIWAN - - LOGIC ART AUTOMATION CO LTD
AHIBA NUANCE CHINA NUANCE ECO-B 6144 DATA COLOR TECH CO,LTD
INFRARED DYEING MACHINE CHINA AHIBA IR PRO 152D001 DATA COLOR TECH CO,LTD
INFRARED DYEING MACHINE CHINA AHIBA IR PRO 162B005 DATA COLOR TECH CO,LTD
OSCILLATING DYEING MACINE CHINA XHF-JY - JINAN XINGHUA INSTRUEMENT CO LTD
OSCILLATING DYEING MACINE TAIWAN C24A-1 2188 NEW WAVE LAB EQUIPMENTS CO, LTD
IR 24S CHINA S201809070 - GUANGZHOU HONGJING LAB EQUIPMENTS
IR 24S CHINA S202108095 - GUANGZHOU HONGJING LAB EQUIPMENTS
OVEN(HEATER) ENGLAND - 1889 SDL
MULTI FASTEST ITALY FASTEST 76 TECNORAMA
PH METER CHINA FIVEEASY PLUS 1100L 8541547423 METTLER TOLEDO
LIGHT BOX CHINA SPECTRALIGHT QC 200323029 X-RITE MACBETH
MINI STENTER PORTUGAL DUSA - DUSA
OVEN(HEATER) CHINA - - -
HOT PLATE CHINA ANEX AG-2062 - -
SPECTROPHOTOMETER USA SF 600 PLUS CT - DATA COLOR TECH CO, LTD
WEIGHING SCALE SWITZERLAND PR 5002 DELTA RANGE 1120272649 METTLER TOLEDO
WEIGHING SCALE JAPAN TX300 - AKIRA
MICROSCOPE CHINA L101 - -
REFRACTOMETER JAPAN REFRACTO 30GS LYJ17598 METTLER TOLEDO
LAB PADDER TURKEY FY350 213 ATAC
MUNSELL COLOR USA FARNSWORTH-MUNSELL 100 HUE TEST 555137890517 X-RITE INCORPORATED