Dyeing
In order to understand the art and history of dyeing, we must first understand the process.. of dyeing itself. According to Webster’s dictionary, dyeing is “the process of coloring fibers, yarns or fabrics by using a liquid containing coloring matter for imparting a particular hue to a substance.” There are three basic methods of “imparting a particular hue” to a substance. The first is by staining an item, a temporary means of coloration where the color is rubbed or soaked into an item without the benefit of some sort of chemical fixative to preserve the color. The next is the use of pigmentation, wherein the color is fixed to the surface of an object by another adhesive medium. A true dye is when the color of a substance is deposited on another substance in an insoluble form from a solution containing the colorant.
The Fabric Processing has a capacity of dyeing 40 tons per day. It is equipped with, Scholl, Gaston, and krantz dyeing machines. It is capable of dyeing both 100% cotton and blended fabric. The machine size selection gives flexibility in dyeing a lot of sizes ranging from 100 kgs to 1,800 kgs.
Our in-house and very well-equipped Dyeing department with a production capacity of around 40,000 Kgs of dyeing/day allows us to fully meet our dyeing requirements. We have dyeing machines for dyeing cotton fabric and a fully computerized high-temperature jet-dyeing machine to dye all kinds of synthetic fabrics including polyester. A well-equipped laboratory ensures all dyed fabric is properly checked, as per buyer’s requirements, for factors such as shrinkage, color fastness, etc.
Computerized control systems manage all the dyeing lines ensuring color consistency and quality. The massive continuous dying lines and more versatile jiggers and pad steam units allow K & Emms to dye fabrics in the widest imaginable colors and the most impressive range of dye stuffs. Products dyed at kay & Emms ensure continuity, fastness, and uniformity.
Machinery Details and Capacity
Our knitting unit is producing fabrics of excellent quality with minimum defects. Additionally, an online fabric inspection system is in function to meet the international quality parameters as required by most of our customers. “4–points quality system “introduced by J.C PENNY (USA) is also being followed at our knitting facility.
TYPE | QTY | CAPACITY | MODEL | COUNTRY |
---|---|---|---|---|
HIGH TEMP | 1 | 2000 KGS | CANLAR | TURKEY |
HIGH TEMP | 1 | 2000 KGS | CANLAR | TURKEY |
HIGH TEMP | 1 | 800 KGS | MCS | ITALY |
HIGH TEMP | 1 | 350 KGS | SCLAVOS | GREECE |
HIGH TEMP | 1 | 450 KGS | MCS | ITALY |
HIGH TEMP | 1 | 650 KGS | SCLAVOS | GREECE |
HIGH TEMP | 1 | 1000 KGS | FONG | HONG KONG |
HIGH TEMP | 1 | 2000 KGS | DMS | TURKEY |
HIGH TEMP | 1 | 1500 KGS | DMS | TURKEY |
ATMOSPHERIC | 1 | 650 KGS | ASIA KINGDOM | CHINA |
ATMOSPHERIC | 1 | 650 KGS | ASIA KINGDOM | CHINA |
HIGH TEMP | 1 | 600 KGS | JET# | ASIA KINGDOM |
HIGH TEMP | 1 | 1500 KGS | FONG | HONG KONG |
HIGH TEMP | 1 | 1800 KGS | MCS | ITALY |
HIGH TEMP | 1 | 1800 KGS | MCS | ITALY |
HIGH TEMP | 1 | 300 KGS | MCS | ITALY |
HIGH TEMP | 1 | 200 KGS | MCS | ITALY |
Dyeing Lab
In order to maintain the quality of processed fabric, K&M has testing laboratory with latest equipment to check the fabric. It ensures that the fabric quality is maintained and is according to the required parameters of our customers.
We can pride having Multi Fastnertesting machine on which 19 tests can be done ( We are the only one in Pakistan)
Dyeing Lab Machines
EQUIPMENT NAME | ORIGIN | MODEL NUMBER | SERIAL NUMBER | MANUFACTURER |
---|---|---|---|---|
SPECTROPHOTOMETER | USA | 650 | 10028 | DATA COLOR TECH CO, LTD |
AUTO LAB DISPENSOR | TAIWAN | AUTOLAB TF-80 | - | LOGIC ART AUTOMATION CO LTD |
DYES SOLUTION MAKER | TAIWAN | AUTOLAB SPS | 620-0510235 | LOGIC ART AUTOMATION CO LTD |
MIXER STATION | TAIWAN | - | - | LOGIC ART AUTOMATION CO LTD |
AHIBA NUANCE | CHINA | NUANCE ECO-B | 6144 | DATA COLOR TECH CO,LTD |
INFRARED DYEING MACHINE | CHINA | AHIBA IR PRO | 152D001 | DATA COLOR TECH CO,LTD |
INFRARED DYEING MACHINE | CHINA | AHIBA IR PRO | 162B005 | DATA COLOR TECH CO,LTD |
OSCILLATING DYEING MACINE | CHINA | XHF-JY | - | JINAN XINGHUA INSTRUEMENT CO LTD |
OSCILLATING DYEING MACINE | TAIWAN | C24A-1 | 2188 | NEW WAVE LAB EQUIPMENTS CO, LTD |
IR 24S | CHINA | S201809070 | - | GUANGZHOU HONGJING LAB EQUIPMENTS |
IR 24S | CHINA | S202108095 | - | GUANGZHOU HONGJING LAB EQUIPMENTS |
OVEN(HEATER) | ENGLAND | - | 1889 | SDL |
MULTI FASTEST | ITALY | FASTEST | 76 | TECNORAMA |
PH METER | CHINA | FIVEEASY PLUS 1100L | 8541547423 | METTLER TOLEDO |
LIGHT BOX | CHINA | SPECTRALIGHT QC | 200323029 | X-RITE MACBETH |
MINI STENTER | PORTUGAL | DUSA | - | DUSA |
OVEN(HEATER) | CHINA | - | - | - |
HOT PLATE | CHINA | ANEX AG-2062 | - | - |
SPECTROPHOTOMETER | USA | SF 600 PLUS CT | - | DATA COLOR TECH CO, LTD |
WEIGHING SCALE | SWITZERLAND | PR 5002 DELTA RANGE | 1120272649 | METTLER TOLEDO |
WEIGHING SCALE | JAPAN | TX300 | - | AKIRA |
MICROSCOPE | CHINA | L101 | - | - |
REFRACTOMETER | JAPAN | REFRACTO 30GS | LYJ17598 | METTLER TOLEDO |
LAB PADDER | TURKEY | FY350 | 213 | ATAC |
MUNSELL COLOR | USA | FARNSWORTH-MUNSELL 100 HUE TEST | 555137890517 | X-RITE INCORPORATED |